Replacing the transmission output shaft on a Mitsubishi EVO 8 is a complex task that requires attention to detail and a good understanding of automotive mechanics. click here for more details on the download manual…..
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Here’s a reverse order guide to help you through the process:
### 10. Reinstall the Transmission
– **Secure the Transmission**: Align the transmission with the engine and carefully slide it into place.
– **Bolt the Transmission**: Use the appropriate torque specifications to secure all transmission bolts.
– **Reconnect Components**: Reattach any components that were removed for access, such as the starter motor, shift cables, and electrical connectors.
### 9. Install the New Output Shaft
– **Insert the New Output Shaft**: Carefully slide the new output shaft into the transmission housing.
– **Secure with Retaining Clips**: Ensure that any retaining clips or bolts that hold the output shaft in place are properly installed.
### 8. Reassemble the Transfer Case (if applicable)
– **Reattach the Transfer Case**: If the EVO 8 has a transfer case, reattach it to the transmission, ensuring that all seals and gaskets are in good condition to prevent leaks.
### 7. Install the New Output Seal
– **Replace the Output Seal**: Before installing the output shaft, replace the output seal to prevent fluid leaks.
### 6. Remove the Old Output Shaft
– **Extract the Old Shaft**: Use a puller or slide hammer if necessary to remove the old output shaft from the transmission housing.
### 5. Drain Transmission Fluid
– **Drain Fluid**: Remove the transmission drain plug and let the fluid drain completely into a suitable container.
### 4. Disconnect the Driveshaft
– **Remove driveshaft Bolts**: Remove the bolts securing the driveshaft to the output flange.
– **Slide the driveshaft Out**: Carefully slide the driveshaft away from the transmission.
### 3. Remove the Transmission Crossmember
– **Unbolt the Crossmember**: Support the transmission with a jack and remove the bolts securing the crossmember.
– **Lower the Transmission**: Once the crossmember is removed, lower the transmission slightly to gain access to the output shaft.
### 2. Raise the Vehicle
– **Lift the Car**: Use a hydraulic lift or jack stands to raise the vehicle securely. Ensure that it is stable before working underneath.
### 1. Prepare Your Workspace
– **Gather Tools and Parts**: Collect all necessary tools, including a socket set, wrenches, a torque wrench, and the new output shaft and seal.
– **Refer to the Service Manual**: Have a service manual on 
hand for specific torque specifications and procedures.
### Safety Tips:
– Always wear safety glasses and gloves.
– Ensure the vehicle is on a flat surface and secured before lifting.
– Be mindful of any sharp edges or hot components.
This reverse order guide should help you understand the steps involved in replacing the transmission output shaft on a Mitsubishi EVO 8. Remember to take your time and follow all safety precautions.
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