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- 1991 SUBARU LEGACY SPORT SEDAN
Replacing suspension bushings on a Subaru Legacy involves several steps and requires specific tools and materials. Below is a detailed guide using bullet points to outline the process, along with descriptions of each tool you’ll need.
### Tools and Materials Needed
– **Jack and Jack Stands**
– A hydraulic floor jack is used to lift the vehicle safely. Jack stands are then placed under the vehicle’s frame to secure it while working.
– **Lug Wrench**
– This tool is used to remove the wheel lug nuts. A cross wrench or a socket wrench with the appropriate size socket can be utilized.
– **Socket Set**
– A complete socket set (both metric and standard) will be needed to remove various bolts and nuts from the suspension components.
– **Torque Wrench**
– This tool ensures that bolts are tightened to the manufacturer’s specifications after reinstallation.
– **Pry Bar**
– A pry bar can help in separating components or applying leverage to remove stubborn bushings.
– **Bushing Removal Tool or Press**
– A specialized tool designed to remove and install bushings. A hydraulic press may also be used if bushings are particularly difficult to remove.
– **Grease or Lubricant**
– To lubricate the new bushings for easier installation and to ensure they function properly.
– **Safety Glasses and Gloves**
– Personal protective equipment is essential for safety while working on the vehicle.
### Step-by-Step Process
– **Preparation**
– Ensure the vehicle is on a flat surface. Engage the parking brake and wear safety gear.
– **Lift the Vehicle**
– Use the jack to lift the front or rear of the Subaru Legacy, depending on which bushings you are replacing. Secure the vehicle with jack stands.
– **Remove the Wheels**
– Use the lug wrench to take off the wheel lug nuts and remove the wheels. This will allow access to the suspension components.
– **Identify the Bushings to be Replaced**
– Locate the suspension components (control arms, sway bar, etc.) that contain bushings needing replacement.
– **Remove Suspension Components**
– Use the socket set to remove the bolts securing the control arms or other components to the chassis. Be mindful of any attached components, such as brake lines.
– **Extract Old Bushings**
– If using a bushing removal tool, follow the manufacturer’s instructions to press out the old bushings. If the bushings are particularly stubborn, a pry bar can be used with caution to assist in their removal.
– **Clean the Area**
– Once the old bushings are removed, clean the area where the new bushings will be installed to remove any debris or corrosion.
– **Install New Bushings**
– Apply grease or lubricant to the new bushings to facilitate installation. Use the bushing installation tool or press to install the new bushings into the control arms or suspension components.
– **Reinstall Suspension Components**
– Align the components back into their original positions
and secure them with the bolts removed earlier. Be sure to follow the torque specifications provided by Subaru.
– **Reattach Wheels**
– Place the wheels back on the vehicle and hand-tighten the lug nuts before lowering the vehicle.
– **Lower the Vehicle**
– Carefully remove the jack stands and lower the vehicle back to the ground using the jack.
– **Torque Lug Nuts**
– Once the vehicle is on the ground, use a torque wrench to tighten the lug nuts to the specified torque.
### Final Checks
– **Test Drive**
– After the replacement, take the vehicle for a short test drive to ensure that the suspension is functioning properly and that there are no unusual noises.
– **Recheck Torque**
– After a short drive, recheck the torque on the lug nuts and any bolts that were removed to ensure everything is secure.
### Safety Reminder
Always consult your vehicle’s service manual for specific torque specifications and procedures tailored to your Subaru Legacy model. If you’re not comfortable performing this task, consider seeking assistance from a professional mechanic.
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