Download 2009 FORD F150 F-150 Workshop Service Repair Manual –

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Replacing the control arm on a Ford F-150 involves several steps, and it is essential to have the right tools and components to complete the job safely and efficiently. click here for more details on the download manual…..


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The control arm is a crucial component of the vehicle’s suspension system, connecting the chassis to the wheel assembly and allowing for vertical movement while maintaining proper wheel alignment.

### Tools and Materials Needed

1. **Tools:**
– Socket set (metric and standard)
– Wrench set
– Torque wrench
– Ball joint separator or pickle fork
– Pry bar
– Hammer
– Jack and jack stands
– Wheel chocks
rubber mallet
– Screwdrivers (flathead and Phillips)
– Pliers
– Safety glasses
– Gloves

2. **Replacement Parts:**
– New control arm (left or right, depending on which one you are replacing)
– New control arm bushings (if not already included with the control arm)
– New ball joint (if not already included with the control arm)
– New hardware (bolts, nuts, washers, If needed)

### Step-by-Step Control Arm Replacement

#### Preparation

1. **Safety First:**
– Park the vehicle on a flat surface.
– Engage the parking brake and place wheel chocks behind the rear wheels.

2. **Lift the Vehicle:**
– Use a jack to lift the front of the vehicle.
– Place jack stands under the vehicle’s frame to support it securely.

#### Removal of the Old Control Arm

3. **Remove the Wheel:**
– Use a lug wrench to remove the lug nuts from the wheel on the side you are working on.
– Take off the wheel and set it aside.

4. **Access the Control Arm:**
– Locate the control arm. It is usually connected to the frame on one end and the steering knuckle on the other.

5. **Disconnect the Ball Joint:**
– Locate the ball joint at the steering knuckle.
– Use a ball joint separator or pickle fork to disconnect the ball joint from the steering knuckle.
– You may need to remove a cotter pin and nut before separating the joint.

6. **Remove the Control Arm Bolts:**
– Locate the bolts that attach the control arm to the frame.
– Use the appropriate socket to remove these bolts. Keep track of the bolts and nuts for reinstallation If they are not provided with the new control arm.

7. **Remove the Control Arm:**
– Gently pry the control arm away from its mounting point, and then remove it from the vehicle. Be careful not to damage any surrounding components.

#### installation of the New Control Arm

8. **Prepare the New Control Arm:**
If the new control arm does not come with a ball joint or bushings, install them according to the manufacturer’s instructions.

9. **Install the New Control Arm:**
– Position the new control arm into place where the old one was removed.
– Insert the bolts through the bushingsdownload FORD F150 F 150 workshop manual and into the frame. Hand-tighten the bolts to hold the control arm in place.

10. **Reconnect the Ball Joint:**
– Align the ball joint with the steering knuckle and press it into place.
– Reattach the nut and tighten it to the manufacturer’s specifications (usually found in a repair manual or online).

11. **Torque Bolts:**
– Use a torque wrench to tighten all control arm bolts to the manufacturer’s specifications. This is crucial for safety and performance.

#### Final Steps

12. **Reinstall the Wheel:**
– Place the wheel back onto the hub and hand-tighten the lug nuts.

13. **Lower the Vehicle:**
– Carefully remove the jack stands and lower the vehicle back to the ground.

14. **Tighten the Lug Nuts:**
– Once the vehicle is on the ground, use a torque wrench to tighten the lug nuts to the correct specifications in a crisscross pattern to ensure even tension.

15. **Test Drive:**
– Before driving normally, take a short test drive to ensure that everything feels stable. Listen for any unusual noises that could indicate improper installation.

### Conclusion

Replacing the control arm on a Ford F-150 can be a rewarding task If done properly. It is critical to follow safety precautions and torque specifications to ensure the vehicle remains safe to drive. If you are unsure about any step in the process, consult a professional mechanic or refer to a service manual specific to your Ford F-150 model.
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