Replacing the shock absorbers on a GEM (Global Electric Motorcars) vehicle, such as the e2, e4, e6, eS, eL, or eL XD, involves several steps and requires specific tools and components. click here for more details on the download manual…..
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Below is a detailed guide on how to perform this replacement:
### Tools and Materials Needed
1. **Tools:**
– **Socket Set**: Usually metric sizes (10mm, 12mm, 14mm, etc.)
– **Wrenches**: Open-end or adjustable wrenches.
– **Torque Wrench**: For tightening bolts to manufacturer specifications.
– **Jack and Jack Stands**: To lift the vehicle safely.
– **Pliers**: For removing clips or retaining rings if necessary.
– **Hammer**: To help remove stubborn bolts or components.
– **Safety Glasses**: To protect your eyes during the process.
– **Gloves**: To protect your hands.
– **Brake Cleaner**: To clean any parts as needed.
– **Lubricant**: For bolts and bushings.
2. **Materials:**
– **Replacement Shock Absorbers**: Make sure to get the correct type for your specific GEM model.
– **Bushings and Mounting Hardware**: If the old ones are worn out, it’s a good idea to replace these as well.
### Steps for Shock Absorber Replacement
1. **Preparation:**
– Make sure the vehicle is parked on a flat surface.
– Turn off the vehicle and engage the parking brake.
– Gather all tools and materials needed for the job.
2. **Lifting the Vehicle:**
– Use a jack to lift the rear (or front, depending on which shocks you are replacing) of the GEM vehicle.
– Secure the vehicle with jack stands to ensure safety while you work.
3. **Removing the Old Shock Absorber:**
– **Locate the Shock Absorber**: Identify the position of the shock absorbers—one is typically mounted vertically at each wheel assembly.
– **Remove the lower Bolt**: Using the socket set, remove the lower mounting bolt of the shock absorber. Depending on the setup, you may need to hold the shock body with a wrench to prevent it from spinning.
– **Remove the Upper Bolt**: Next, locate the upper mounting bolt. This may require removing any cover panels or components obstructing access. Use the socket set to remove this bolt as well.
– **Take Out the Shock Absorber**: Once both bolts are removed, carefully slide the shock absorber out of its mountings. It may be necessary to wiggle it a bit to free it.
4. **Preparing the New Shock Absorber:**
– **Inspect New Part**: Before installation, inspect the new shock absorber for any damage and ensure it matches the old one.
– **Lubricate Bushings**: If the new shock comes with bushings, apply some lubricant to them for easier installation.
5. **Installing the New Shock Absorber:**
– **Position the New Shock**: Align the new shock absorber in the same position as the old one. Ensure it fits snugly into the mounting points.
– **Insert Upper Bolt**: Start with the upper mounting bolt. Insert it through the shock mount and thread it into the frame or bracket. Do not fully tighten yet.
– **Insert lower Bolt**: Next, push the bottom of the shock into its mount
and insert the lower bolt. Again, thread it in but do not fully tighten yet.
6. **Tightening the Bolts:**
– Using the torque wrench, tighten the upper and lower bolts to the manufacturer’s specified torque settings. This information can usually be found in the vehicle’s service manual.
7. **Rechecking Installation:**
– Once both bolts are secured, double-check that everything is locked in place and that there are no obstructions around the shock absorber.
8. **Lowering the Vehicle:**
– Carefully remove the jack stands and lower the vehicle back to the ground using the jack.
9. **Testing:**
– Start the vehicle and take it for a short test drive to ensure that the new shock absorbers are functioning properly. Listen for any unusual noises and check for leaks around the shock mounts.
10. **Final Inspection:**
– After the test drive, recheck the tightness of the bolts and inspect the shock absorbers visually to ensure everything is in place.
### Conclusion
Replacing shock absorbers on a GEM vehicle can enhance ride quality and handling. It’s important to follow safety procedures and use the right tools and parts. If you’re unsure at any step or if the shock absorbers are difficult to replace, consider consulting a professional mechanic. Always refer to the vehicle’s service manual for specific details and torque specs related to your model.
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