Download 1999 BMW 740I Service and Repair Manual –

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Here’s a detailed guide for replacing the brake lines on a BMW 740i, broken down into bullet points for clarity. this process requires specific tools and safety precautions, so ensure you have everything ready before starting.

### Tools and Materials Needed

– **New Brake Lines**: Ensure you have the correct replacement lines specific to the BMW 740i model.
– **Brake line Wrenches**: These are specialized wrenches designed to prevent rounding of brake line fittings. Typically, a 10mm and 12mm wrench will be needed.
– **Pipe Cutter**: A tool for cutting the old brake lines cleanly.
– **Flare Tool**: Used for creating flares at the end of the new brake line to ensure a secure fit.
– **Brake Fluid**: DOT 4 brake fluid (or the type specified in your owner’s manual).
– **Catch Pan**: For catching any residual brake fluid during the process.
– **Safety Goggles**: Protect your eyes from brake fluid, which can be corrosive.
– **Gloves**: To keep your hands clean and protected.
– **Jack and Jack Stands**: To safely lift and support the vehicle.
– **Torque Wrench**: For tightening fittings to the manufacturer’s specifications.
– **Rags/Paper Towels**: For cleaning up any spills and wiping tools.
– **Pliers**: For removing any clips or securing devices.
– **Penetrating Oil**: To loosen any rusted or stubborn fittings.

### Step-by-Step Procedure

– **Preparation**:
– Park the vehicle on a flat, stable surface.
– Engage the parking brake and place wheel chocks behind the rear wheels.
– Gather all necessary tools and materials.

– **Lift the Vehicle**:
– Use a Jack to lift the front of the BMW and secure it with Jack stands.
– Ensure the vehicle is stable before crawling underneath.

– **Locate the Brake Lines**:
– Identify the brake lines that need replacing. These are typically located along the vehicle frame and connect to the brake calipers and master cylinder.

– **Drain the Brake Fluid**:
– Place a catch pan underneath the brake lines to collect any fluid.
– Loosen the brake line fittings carefully using the brake line wrench to allow fluid to drain out.

– **Remove Old Brake Lines**:
– Use the pipe cutter to cut the old brake lines if necessary, ensuring a clean cut.
– Remove the fittings at both ends of the brake lines using the appropriate wrench.
– Take note of how the lines are routed for easy installation of the new lines.

– **Install New Brake Lines**:
– Begin installing the new brake lines by routing them in the same manner as the old ones.
– Use the flare tool to create a proper flare at the ends of the new lines if needed.
– Carefully thread the new brake lines into the fittings and tighten them securely with the brake line wrench.

– **Reconnect Brake Components**:
– Ensure that all connections are tight and secure, checking for any signs of cross-threading.
– Replace any clips or securing devices that were removed.

– **Refill Brake Fluid**:
– Open the master cylinder reservoirdownload BMW 740I workshop manual and refill it with new brake fluid.
– Make sure to use the correct type of brake fluid as specified in the owner’s manual.

– **Bleed the Brake System**:
– Start bleeding the brakes to remove any air bubbles. this typically requires a helper:
– Begin with the brake furthest from the master cylinder (usually the passenger side rear).
– Use a brake bleeder kit or a simple tube and catch bottle to capture the fluid.
– Have your assistant pump the brake pedal several times and hold it down while you open the bleeder valve to release air and fluid.
– Close the valve before your assistant releases the pedal, then repeat until fluid runs clear without bubbles.
– Repeat for each brake in the order: rear passenger, rear driver, front passenger, front driver.

– **Check for Leaks**:
– After bleeding, check all connections for leaks by pressing the brake pedal firmly.
– Inspect the newly installed lines and fittings.

– **Lower the Vehicle**:
– Remove the Jack stands and lower the vehicle carefully.

– **Test Drive**:
– Take the car for a short test drive to ensure the brakes are functioning correctly and the pedal feels firm.

### Final Checks

– **Inspect the Brake Fluid Level**: After the test drive, check the brake fluid level in the master cylinder and top off if necessary.
– **Check Brake Performance**: Make sure there are no unusual noises or behaviors when braking.

### Safety Precautions

– Always work in a well-ventilated area to avoid inhaling brake dust or fumes.
– Dispose of any old brake fluid and parts properly, as they can be hazardous to the environment.

By following these steps carefully, you can successfully replace the brake lines on a BMW 740i. Always consult your vehicle’s service manual for specific torque specifications and procedures related to your model.
A control arm bushing is a critical component of a vehicle’s suspension system, playing a vital role in the overall handling, comfort, and safety of the vehicle. It serves as a cushion between the control arm and the vehicle’s frame or chassis, allowing for controlled movement while absorbing vibrations and shocks from the road. Typically made from rubber or polyurethane, control arm bushings help to minimize noise, vibration, and harshness (NVH) that can be transmitted from the road surface to the cabin.

The control arm itself is a pivotal part of the suspension, connecting the wheel hub to the vehicle’s frame and allowing for vertical movement as the wheels respond to road irregularities. The bushing provides flexibility, enabling the control arm to pivot smoothly during suspension travel. this flexibility is essential for maintaining proper wheel alignment and ensuring that the tires maintain optimal contact with the road surface.

Over time, control arm bushings can wear out due to exposure to road salt, moisture, heat, and constant movement. Signs of worn bushings include clunking noises, uneven tire wear, and a loose or unstable feeling when driving. Replacing deteriorated control arm bushings is essential for restoring the vehicle’s handling characteristics and ensuring a smooth and controlled ride. Proper maintenance of this component is crucial for vehicle safety and performance, making it an important aspect of regular automotive care.