Download BMW 3 Series E36 Service Repair Manual 1991-1999 –

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Replacing the transmission pump on a BMW E36 (3 Series produced from 1990 to 1999) is a complex process that typically requires mechanical knowledge, specific tools, and careful attention to detail. click here for more details on the download manual…..


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Below is a detailed guide to help you through the process. Please ensure to follow safety precautions and have the necessary tools and replacement parts ready.

### Tools and Materials Needed:
1. **Tools:**
– Socket set (metric)
– Wrench set (metric)
– Torque wrench
– Screwdrivers (flat and Phillips)
– Pliers
– Transmission jack or floor jack with support stands
– Oil drain pan
– Funnel
– Oil filter wrench
– Pick tool
– Gasket scraper
– Torque specs chart for E36 (if available)

2. **Materials:**
– New transmission pump
– New transmission fluid (check specifications for type and quantity)
– New transmission filter (if applicable)
– New seals or gaskets for the pump (if required)
cleaning solvent
– Rags
– Safety goggles and gloves

### Step-by-Step Procedure:

#### 1. Preparation
– **Safety First:** Park the car on a level surface, engage the parking brake, and disconnect the negative battery terminal.
– **Lift the Vehicle:** Use a jack to lift the front of the vehicle and secure it with jack stands.

#### 2. Drain the Transmission Fluid
– **Locate the Drain Plug:** Find the transmission fluid drain plug (usually located at the bottom of the transmission).
– **Drain Fluid:** Place an oil drain pan underneath, remove the drain plug, and allow the fluid to drain completely. Reinstall the drain plug once finished.

#### 3. Remove the Transmission
– **Disconnect Components:** Remove any components obstructing access to the transmission, such as the exhaust system, driveshaft, and any electrical connections.
– **Support the Transmission:** Use a transmission jack to support the transmission.
– **Remove Mounting Bolts:** Unbolt the transmission from the engine and carefully lower it from the vehicle.

#### 4. Access the Transmission Pump
– **Remove the Transmission Pan:** Unbolt the transmission pan from the bottom of the transmission. Use a gasket scraper to remove the old gasket and clean the mating surfaces.
– **Remove the Valve Body:** If necessary, unbolt and remove the valve body to access the pump. Be cautious of any small components that may fall out.

#### 5. Remove the Old Pump
– **Unbolt the Pump:** Locate the pump assembly, which is typically mounted to the front of the transmission. Remove the bolts securing the pump.
– **Carefully Extract the Pump:** Gently pull the pump away from the transmission case. Be cautious of any remaining fluid and the attached components.

#### 6. Install the New Pump
– **Prepare the New Pump:** Ensure the new transmission pump is clean and free of debris. Apply a light coat of transmission fluid to the new seals or gaskets.
– **Position the New Pump:** Align the new pump with the mounting holes and carefully push it into place.
– **Secure with Bolts:** Tighten the bolts to the manufacturer’s specified torque settings.

#### 7. Reassemble the Transmission
– **Reinstall the Valve Body:** If it was removed, carefully reinstall the valve body.
– **Reattach the Transmission Pan:** Place a new gasket on the pan, position it back onto the transmission,download BMW 3 E36 workshop manual and bolt it down securely.

#### 8. Reinstall the Transmission
– **Lift the Transmission:** Use the transmission jack to lift the transmission back into place.
– **Reconnect Components:** Reattach all disconnected components, including the driveshaft, exhaust system, and electrical connections.
– **Bolt Transmission to Engine:** Securely bolt the transmission to the engine.

#### 9. Fill the Transmission with Fluid
– **Add New Transmission Fluid:** Locate the fill plug on the transmission, remove it, and use a funnel to add the appropriate type and amount of transmission fluid as specified by BMW.

#### 10. Final Checks
– **Reconnect the Battery:** Reconnect the negative battery terminal.
– **Start the Engine:** Start the vehicle and let it idle for a few minutes. Shift through all gears with the brake applied to circulate the new fluid.
– **Check for Leaks:** Inspect the area around the transmission for any signs of leaks.

#### 11. Lower the Vehicle
– **Remove the Jack Stands:** After ensuring everything is secure and no leaks are present, lower the vehicle back to the ground.

### Final Notes:
– Always refer to the BMW service manual for specific torque settings and detailed diagrams.
– If you’re unsure about any step, it’s advisable to consult a professional mechanic.
– Ensure you properly dispose of the old transmission fluid and any other waste materials in accordance with local regulations.

This process may vary slightly depending on the specific engine and transmission type, so always cross-reference with your vehicle’s documentation.
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