Download 2015 Dacia Duster Service & Repair Manual –

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Replacing the pressure plate on a Dacia Duster is a significant task that involves several steps and components. click here for more details on the download manual…..


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Below is a detailed guide on how to carry out this procedure. Before starting, make sure you have the necessary tools and safety equipment.

### Tools and Equipment Needed:

1. **Basic Hand Tools:**
– Socket set (metric)
– Wrench set
– Screwdrivers (flathead and Phillips)
– Torque wrench
– Pliers
– Hammer

2. **Specialized Tools:**
clutch alignment tool (often included with new clutches)
transmission jack (or an engine hoist)
– Flywheel locking tool (if necessary)

3. **Safety Equipment:**
– Safety goggles
– Gloves
– Mechanic’s mat or creeper

4. **Replacement Parts:**
– New pressure plate
– New clutch disc
– New release bearing
– New pilot bearing (if applicable)
– New flywheel (if necessary)

### Steps for Pressure Plate Replacement:

#### 1. Preparation:
– **Disconnect the Battery:** Start by disconnecting the negative terminal of the battery to prevent any electrical shorts.
– **Lift the Vehicle:** Use a hydraulic jack to lift the front of the Duster and secure it with jack stands.

#### 2. Remove the Transmission:
– **Drain transmission Fluid:** If applicable, drain the transmission fluid to prevent spills.
– **Remove the Drive Shafts:** Depending on the configuration, you may need to remove the front drive shafts. Unscrew the bolts connecting them to the transmission and the wheel hubs.
– **Disconnect Linkages:** Remove any linkages connected to the transmission, including the gear shift linkage and any cables.
– **Remove the Starter Motor:** Disconnect and remove the starter motor to gain access to the transmission.
– **Support the Transmission:** Use a transmission jack to support the transmission.
– **Unbolt the Transmission:** Remove the bolts securing the transmission to the engine. There may be bolts on the top, sides, and bottom of the transmission.
– **Separate the Transmission:** Carefully slide the transmission away from the engine. You may need to gently tap it with a hammer to loosen it. Be cautious of any remaining connections.

#### 3. Access the clutch Assembly:
– **Remove the Flywheel Cover:** If the Duster has a flywheel cover, remove it to access the clutch assembly.
– **Inspect the Flywheel:** Check the condition of the flywheel; if it’s worn or damaged, it may need to be replaced or resurfaced.

#### 4. Replace the Pressure Plate:
– **Remove the Old clutch Disc and Pressure Plate:** Unscrew the bolts securing the pressure plate to the flywheel. Carefully remove the pressure plate and clutch disc. Note the orientation for reinstallation.
– **Install the New clutch Disc:** Place the new clutch disc onto the flywheel, ensuring it is oriented correctly.
– **Align the clutch Disc:** Use a clutch alignment tool to ensure the disc is centered on the flywheel.
– **Install the New Pressure Plate:** Position the new pressure plate over the clutch disc. download Dacia Duster workshop manualHand-tighten the bolts in a crisscross pattern to ensure even pressure.
– **Torque the Bolts:** Use a torque wrench to tighten the pressure plate bolts to the manufacturer’s specifications.

#### 5. Reassemble the Transmission:
– **Reinstall the Flywheel Cover:** If applicable, reinstall the flywheel cover.
– **Reconnect the Transmission:** Carefully slide the transmission back into place, aligning it with the engine. Reinstall the bolts that secure the transmission to the engine.
– **Reinstall the Starter Motor:** Put the starter motor back in place and reconnect it.
– **Reconnect Linkages:** Reattach the gear shift linkage and any cables that were disconnected.
– **Reinstall the Drive Shafts:** Reattach the drive shafts to the transmission and the wheel hubs.

#### 6. Final Steps:
– **Reconnect the Battery:** Reconnect the negative terminal of the battery.
– **Check fluid Levels:** Refill the transmission fluid if it was drained.
– **Lower the Vehicle:** Carefully lower the vehicle to the ground.
– **Test Drive:** Start the engine and test the clutch operation. Take the vehicle for a short drive to ensure everything is functioning correctly.

### Additional Tips:
– **Refer to Service Manual:** Always consult the vehicle’s service manual for specific torque specifications and detailed diagrams.
– **Take Your Time:** Rushing can lead to mistakes; take your time to ensure everything is done correctly.
– **Safety First:** Always prioritize safety when working under a vehicle.

By following these steps carefully, you should be able to successfully replace the pressure plate on a Dacia Duster. If you’re unsure about any step or lack the necessary tools, consider seeking professional assistance.
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