Installing a suspension lift kit on a Daihatsu Charade G100/G102 (1994) involves several steps and components. click here for more details on the download manual…..
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Below is a detailed guide that outlines the process. Please note that working on a vehicle’s suspension can affect its handling, safety, and legality, so consult local regulations and a professional mechanic if you are unsure.
### Tools and Materials Needed:
1. **Tools**:
– Socket set (various sizes)
– Wrench set
– Torque wrench
– Jack and jack stands
– Screwdrivers (flathead and Phillips)
– Pliers
– Hammer
– Pry bar
– Spring compressors (if necessary)
– Impact wrench (optional)
2. **Materials**:
– Suspension lift kit (includes spacers or new springs/shocks)
– New hardware (if not included in the kit)
– Anti-seize lubricant
– Thread locker (optional)
– Brake line extensions (if required)
– Alignment tools (for post-installation)
### Components of a Suspension Lift Kit:
1. **Lift Spacers or Springs**:
– **Lift Spacers**: These are added between the existing suspension components to increase the height.
– **Coil Springs**: New springs that provide additional lift and support.
2. **Shocks**:
– Longer shocks may be included in the kit to accommodate the increased ride height.
3. **Control Arms (if applicable)**:
– Some kits may include new upper or lower control arms for improved geometry.
4. **Brake Line Extensions**:
– Extensions may be necessary to accommodate the new ride height.
5. **Hardware**:
– New bolts, nuts, and washers may be included in the kit for secure installation.
### Installation Steps:
1. **Preparation**:
– Park the vehicle on a level surface and engage the parking brake.
– Gather all necessary tools and materials.
2. **Lifting the Vehicle**:
– Use a jack to lift the front of the vehicle. Secure it with jack stands.
– Repeat for the rear if the kit includes rear lift components.
3. **Removing the front Suspension Components**:
– **Wheels**: Remove the front wheels using a socket or impact wrench.
– **Brake Components**: If necessary, remove the brake calipers and hang them securely to prevent strain on the brake lines. Remove the brake rotors.
– **Shock Absorbers**: Remove the bolts securing the shocks to the top and bottom mounts. Keep the hardware for reinstallation.
– **Coil Springs**: If using spacers, you may need to compress the springs with spring compressors. Remove the lower control arm bolts and the upper spring seat nuts to free the spring from the assembly.
4. **Installing the Lift Kit**:
– **Lift Spacers**: If using spacers, place them on top of the strut assembly, followed by the original upper mounting plate. Reattach the upper mounting bolts and torque them to the manufacturer’s specifications.
– **New Springs**: If replacing springs, install the new springs into the lower control arm and secure them in place.
– **Shocks**: Install the new or extended shocks by securing them to the top and bottom mounts.
5. **Reassembling front Suspension**:
– Reattach the brake components, ensuring all hardware is tightened to specification.
– Reinstall the wheels
and hand-tighten the lug nuts.
6. **Rear Suspension Installation** (if applicable):
– Follow similar steps as the front suspension. Remove rear wheels, shocks, and springs, and install lift spacers or new springs and shocks according to the kit instructions.
7. **Final Checks**:
– Ensure all bolts and nuts are torqued to specifications.
– Inspect brake line extensions and make sure they are correctly installed and secured.
– Check for any clearance issues with tires or suspension components.
8. **Alignment**:
– After installation, it is crucial to have a professional alignment done to ensure proper handling and tire wear.
9. **Test Drive**:
– Conduct a test drive to check for any unusual noises or handling. Monitor the vehicle for a short period to ensure everything is functioning correctly.
### Safety Notes:
– Always wear safety gear, including gloves and goggles.
– Ensure the vehicle is secure on jack stands before working underneath it.
– If you’re not confident in performing the installation, seek help from a qualified mechanic.
### Conclusion:
Installing a suspension lift kit on a Daihatsu Charade G100/G102 can enhance the vehicle’s off-road capabilities and aesthetics. However, it requires careful attention to detail and safety. Following this guide will help you complete the installation successfully. Always prioritize safety and compliance with local regulations.
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