Download MITSUBISHI Lancer EVO 8 Workshop Repair Manual –

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Replacing the leaf springs on a Mitsubishi Lancer EVO 8 involves several steps and requires specific tools and components. click here for more details on the download manual…..


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While the Lancer EVO 8 is primarily known for its independent suspension system, it may have a leaf spring arrangement in certain configurations or aftermarket setups. Below is a detailed breakdown of how to perform a leaf spring replacement.

### Tools and Materials Needed:

1. **Tools:**
– Jack and jack stands
– Wrench set (metric, including ratcheting wrenches)
– Socket set (metric)
– Torque wrench
– Pry bar
– Hammer
– Spring compressor (if needed)
– Cutting tool (if bolts are rusted)
– Penetrating oil (e.g., WD-40)

2. **Replacement Parts:**
– New leaf springs (specific to the Lancer EVO 8)
– Bushings (if not included with the new springs)
– U-bolts (if needed)
– Spring pads (if needed)
– Lubricant for bushings

### Step-by-Step Leaf Spring Replacement Process:

#### 1. Preparation:
– **Safety First:** Ensure the vehicle is parked on a flat surface. Engage the parking brake, and wear safety glasses and gloves.
– **Gather Tools:** Collect all the tools and replacement parts needed for the job.

#### 2. Lifting the Vehicle:
– **Loosen Lug Nuts:** Before lifting the car, slightly loosen the lug nuts on the rear wheels using a wrench.
– **Jack Up the Vehicle:** Use a hydraulic jack to lift the rear of the vehicle. Position jack stands under the vehicle’s jacking points to secure it safely. Ensure the car is stable before proceeding.

#### 3. Remove the Rear Wheels:
– **Remove Lug Nuts:** Remove the lug nuts completely and take off the rear wheels to access the leaf springs.

#### 4. Inspect the Leaf Springs:
– **Assessment:** Before removing the old springs, inspect them for visible signs of wear, cracks, or damage.

#### 5. Disconnect the Leaf Springs:
– **Remove U-Bolts:** Use a socket to remove the nuts from the U-bolts securing the leaf springs to the axle. If the bolts are rusted, apply penetrating oil and allow it to soak before attempting removal.
– **Detach the Shackles:** Locate the shackle that connects the rear end of the leaf spring to the frame. Remove the bolts using the appropriate wrench or socket. This may require some force; a pry bar can help if the bolts are stuck.
– **Remove the Leaf Springs:** Once all connections are removed, carefully lower the leaf spring from its mounting points. Be cautious of any remaining tension.

#### 6. Install New Leaf Springs:
– **Position the New Leaf Spring:** Align the new leaf spring in the same orientation as the old one. Start by securing the front eye of the spring to the frame.
– **Attach the Shackles:** Install the shackle and bolt it to the rear of the leaf spring. Ensure that the shackle is oriented properly.
– **Secure the U-Bolts:** Position the U-bolts over the axle and through the leaf spring. Tighten the nuts But do not fully torque them yet.

#### 7. Final Assembly:
– **Torque Specifications:** Refer to the vehicle’s service manual for the proper torque specificationsdownload MITSUBISHI Lancer EVO 8 workshop manual and tighten the U-bolt nuts and shackle bolts accordingly using a torque wrench.
– **Reinstall the Wheels:** Place the rear wheels back on the hub and hand-tighten the lug nuts.

#### 8. Lower the Vehicle:
– **Remove Jack Stands:** Carefully lower the vehicle back to the ground using the hydraulic jack.
– **Tighten Lug Nuts:** Once the vehicle is on the ground, use a torque wrench to tighten the lug nuts to the manufacturer’s specifications.

#### 9. Testing:
– **Check Suspension:** Before driving, check the leaf springs, bushings, and connections to ensure everything is secure.
– **Test Drive:** Take the vehicle for a short test drive to make sure the suspension is functioning correctly.

### Additional Tips:

– **Alignment:** Consider having a wheel alignment performed after replacing the leaf springs to ensure proper handling and tire wear.
– **Replacement Parts:** Always use high-quality parts designed for the Mitsubishi Lancer EVO 8 for safety and performance.
– **Consult the Manual:** Refer to the vehicle’s service manual for specific details regarding torque specifications and procedures.

This guide is a general overview and may not cover every detail specific to your situation. Always refer to the specific service manual for your Mitsubishi Lancer EVO 8 for the most accurate and detailed instructions.
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