Download Karmann Ghia 1966 Repair Service Manual –

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Repairing the shift interlock on a Karmann Ghia can seem daunting, but with a step-by-step approach, you can tackle it even if you have little mechanical experience. click here for more details on the download manual…..


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The shift interlock is a safety feature that prevents you from shifting out of “Park” without pressing the brake pedal. Here’s a simple guide to help you through the process.

### tools and Materials Needed:
– Screwdriver set (flathead and Phillips)
– Pliers
– Socket wrench set
– Replacement parts (if necessary)
– Flashlight (for better visibility)

### Safety First:
1. **Disconnect the Battery**: Before starting any repairs, disconnect the negative terminal of the battery to ensure safety.

### Step-by-Step Guide:

1. **Identify the Problem**:
– Ensure that the issue is indeed with the shift interlock. If the car won’t shift out of “Park,” it could be due to a faulty brake switch or the interlock mechanism.

2. **Remove the Center Console**:
– Use a screwdriver to remove any screws or clips holding the center console in place. This may include screws at the back or underneath.
– Carefully lift the console to expose the shift lever and the interlock mechanism. Be gentle to avoid breaking any plastic clips.

3. **Inspect the shift Interlock Mechanism**:
– Locate the shift interlock mechanism, which is typically found under the shift lever.
– Look for any broken or disconnected parts. If the mechanism seems jammed, it may just need some lubrication or adjustment.

4. **Check the Brake Light Switch**:
– The shift interlock system is connected to the brake light switch. If this switch is faulty, it may prevent the shift interlock from functioning properly.
– Locate the brake light switch, which is usually near the brake pedal. Make sure it’s securely connected and working. You can test it by pressing the brake pedal and checking if the brake lights turn on.

5. **Repair or Replace Parts**:
– If you find any broken parts in the shift interlock mechanism, you may need to replace them. Check with an auto parts store or online for compatible replacement parts.
– If lubrication is needed, use a small amount of suitable lubricant on moving parts to help them function smoothly.

6. **Reassemble the Center Console**:
– Once everything is screws or clips you removed earlier.

7. **Reconnect the Battery**:
– Reattach the negative terminal of the battery and ensure it’s tight.

8. **Test the shift Interlock**:
– Start the car and see if the shift lever now moves out of “Park” when you press the brake pedal. Make sure everything works smoothly.

### Final Tips:
– Take your time and don’t rush through the process. If you’re unsure about any step, consult a repair manual or seek help from someone with more experience.
– Keep track of all screws and parts as you disassemble to make reassembly easier.

With patience and careful attention to detail, you should be able to repair the shift interlock on your Karmann Ghia. Good luck!
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